Velo Garage

“I thought of that while riding my bike.” ~Albert Einstein

Bicycle Repairs & Projects

This is where we get our hands greasy. Tips for bicycle maintenance and modification.

Removal & Installation of Bicycle Pedals

December 5, 2011
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The most common pedals have 9/16″ x 20 tpi threads.

Occasionally, you might run into pedal with ½” x 20 tpi, usually on old one-piece cranks.

Even older French cranks used a 14 mm x 1.25 mm thread. Unless you’re restoring an old “randonneuse,” you’re not likely to run into such a beast. [...]

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How to install integrated brake/gear shift levers

November 30, 2011
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Prepare your bike by adjusting handlebar position. Peel back rubber hoods on “brifter” units Loosen clamp and slide unit onto handlebar and position (rear derailleur control on right) Tighten shifters in place with 5mm allen tool Check position. End of brake lever should be at lower curve of drop. [...]

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Removal & Disassembly of Bicycle Cranks

April 30, 2011
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Occasionally, you’ll want to remove your cranks for cleaning or replacement of worn chainrings. Don’t be intimidated; it’s not a difficult job, as long as you follow a few basic rules. A couple of tools are required: A bolt removal tool—either an Allen wrench or spanner—and a crank puller. [...]

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How to measure a bicycle chain

April 30, 2011
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Save the Sprockets! Proper installation and regular inspection for chain wear will preserve your whole drive train and save you money. New chain installation There are several methods of determining chain length for derailleur-gear drive-trains, but none is more simple—or any more accurate—in my [...]

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How to Remove & Install a Bicycle Chain

April 30, 2011
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Without your chain, you’re going nowhere, so it pays to maintain it. Removing your chain also makes cleaning a snap. Inexpensive tools or quick links help. Derailleur-equipped bicycles require “endless” chains. That is, links must not interfere with the passage of the chain through the derailleur gear system. [...]

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Clean & Lube Your Bicycle

April 30, 2011
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A simple bucket of warm, soapy water is the foundation of bicycle ablution. Any liquid car wash will do the trick. If you use dish soap, note that it often contains salt, so rinse well.

Sponge the frame, making sure to get in all the nooks and crannies. Use a retired toothbrush to reach difficult spots, such as behind brake calipers and cranks. [...]

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How to Fix a Flat Bike Tire

April 30, 2011
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Recipe for roadside repairs A simple fix If you ride a bike and you don’t have a special dispensation from the Polybutl Fairies, you’ll eventually be faced with a flat. Punctures are no big deal, if you’re prepared. With the right kit, you can fix a flat in minutes. Here’s how: Repair kit saddle pouch Use [...]

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How to Patch a Bicycle Tube

April 30, 2011
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A home recipe for polybutl repair If you followed my advice on the Fixing a Flat page to save your punctured tubes to patch at home, you might have collected a few. Here’s how to patch them: Find the puncture First, inflate the tubes and examine them for punctures. Hold tubes up to your cheek to [...]

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Installing Velo Orange bicycle racks

April 28, 2011
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VO Randonneur Front Rack Constructeur inspired Before you begin First, a warning: this is definitely not a job for the faint of heart! In particular, the beautifully crafted front “Randonneur Rack” (for use with caliper or centre-pull brakes), calls for metal-working skills, as it comes with a plain, unfinished tang that requires shaping and drilling to [...]

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How to install Honjo Fenders

April 28, 2011
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& beautify your bicycle Complete Honjo Aluminum fender kit Hardware requirements (see list, right sidebar) will vary, depending on your bike. Fortunately, Honjo offer enough fasteners to thrill a phalange of fitting freaks. Here we are mounting the fenders to a Rivendell Bleriot, with Tektro R-556 (long-reach) caliper brakes. Rear Fender/Mudguard     1. Begin by [...]

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Make a handy rando route sheet holder

April 28, 2011
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… or get lost Waterproof map case (by Seal Line™) zip-tied to handlebars and supported firmly by the “Handy Rando Route Sheet Caddy” Rookie randonneurs often ride their first events with route sheet tucked in their jersey pocket, or grasped dangerously in sweaty palms, while trying to read directions, shifting, eating, etc. On rainy days, [...]

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Put some sole into your cycling booties

April 26, 2011
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New bicycling booties from old (or make sure your new ones last) Reinforced sole (optional) For this project you will need: Tools Scissors Popsicle sticks or palette knife Darning needle Respirator (recomended) Materials Cordura nylon Thread Shoe Goo™ Many otherwise serviceable neoprene cycling booties come with insufficient or non-existant soles. This is especially important to [...]

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Make a flashy mud flap

April 26, 2011
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How to make a “safety” mudflap for your bicycle For this project you will need: Tools Set square Exacto knife Drill Screw driver small wrench or rivet gun Materials Vinyl Carper runner (or other suitable material) Reflective tape

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